hyperflex wetsuit is falling apart?!? how to do wetsuit repairs?

Discussion in 'All Discussions' started by polevaultersurfer, Nov 6, 2013.

  1. polevaultersurfer

    polevaultersurfer Active Member

    31
    Oct 4, 2013
    i had bought a 5-4 hyperflex hood wetsuit brand new back in april and used it maybe 20 times until it was warm enough to not need it. now that its getting chilly again ive been wearing it more but its literally just falling apart... the inside fabric is ungluing from the neroprene, the rubber covering the stitches is cracking and everything is coming unglued. i always wash it with cold water and let it dry in my room. so what the hell?? and does anyone know how to maybe fix this problem? maybe even bathroom caulk? idk i dont want to spend money on another suit but it wont be hyperflex thats for sure....:mad:
     
  2. bassplayer

    bassplayer Well-Known Member

    309
    Oct 2, 2012
    From what I hear, just call them and they'll fix it.
     

  3. chicharronne

    chicharronne Well-Known Member

    Jun 22, 2006
    Oneil and quiksilver both have year warranties.
     
  4. Whitiedred

    Whitiedred Member

    21
    Aug 20, 2008
    First off, don't ever put your wetsuit in the washer, if you meant you wash it in a cold washer cycle. Assuming you didn't, don't store it where it gets a lot of sunlight either, to keep the rubber from dryrotting. And don't subject the suit to high heat (leaving it in a baking car often), since that will melt out the glue connections.

    If you have not done any of those things, sounds like you've got a legit warranty claim (less than 1 year old). Contact the shop you bought it from before you start making mods/repairs. Mods/repairs might void the warranty.

    I just bought some Aquaseal and a McNett Iron Mend Repair Kit for similar repairs myself, though I have not used them yet. Dolphin Scuba Center online has free shipping. Just so you know, the neoprene cloth in the Iron Mend is more like the soft lining inside your suit, so it's perfect for the inside of repairs. I saw some vids online of people sewing with tooth floss and then sealing with Aquaseal or similar product. I'd recommend sewing only half depth on top (not all the way through the neoprene, you don't want to make more holes to tear open), then sealing the top and bottom with Aquaseal. If it's in a critical chaffe area (arm pits), cover it up with the Iron Mend inside.

    I've fixed small, full depth tears near the knees with success using nylon sewing thread and Shoegoo that have held up for 5+ years. They aren't pretty though.

    I've been tempted to try some 3M 5200 on wetsuits, but decided not to (but it's expensive, so might as well buy the stuff made for the job). I'd imagine regular caulk would come off pretty easy.
     
  5. Exit98

    Exit98 Well-Known Member

    553
    Aug 3, 2008
    Hyperflex has a 1 year warranty. Also, I never thought about it until I saw it on this forum, but make sure you rinse it in cold water. I used to come back and take a hot shower and I have noticed the glue is seeping on my suits (all Hyperflex). But thats probably not just a Hyperflex issue, as they all say to rinse in cold water on the tags.
     
  6. Erock

    Erock Well-Known Member

    Aug 6, 2011
    IMO, 5200 will cure way too stiff.
     
  7. hinmo24t

    hinmo24t Well-Known Member

    412
    Jan 16, 2012
    you've used your suit more than i had used mine before i sold it, but from what i could tell from a few sessions in the suit it seemed to be well made. sorry to hear about your situation though.
     
  8. waterbaby

    waterbaby Well-Known Member

    Oct 1, 2012
    although there aren't many difference in standard modern neoprene, some of it is cheaper/lower quality...and that's obviously what hyperflex is using. If you're on the cheap, I'd recommend buying a lower end model of a more established company (rip curl, o'neill, etc).

    Exit98 Surf is right: all suits have at least a 1 year warranty...USE IT!!! Do not try to fix the suit yourself before the 1 year warranty is up, or you'll probably void the warranty (they will not remove your "caulk" so they can repair the suit). Keep sending it in. If you don't void the warranty, there's a decent chance they'll send you a brand new suit.

    Once the warranty is up, you can extend the life of the suit (slightly) by using Aquaseal or other neoprene glue. Try to do all repairs on the outside of the suit, so the dried glue doesn't end up scratching you. Unless you're a japanese girl, the repair is most likely going to look like sh*t.

    If your suit originally had "liquid tape" on the seams and it cracked within one year, it's crappy liquid tape. I had this happen when Rip Curl first started copying O'niell's liquid tape and it ripped my skin to shreds. Rip Curl's newest formulation is as good as o'neill's, so, once again, I recommend going with a better brand suit.
     
  9. Slashdog

    Slashdog Well-Known Member

    May 22, 2012
    My 4/3 tore open pretty good on a messy post-Sandy day at Smitty's, aka the washing machine, aka Pitstops.

    I sent it in and they sent me a brand new, next year version of the suit. Matt would be proud.

    Just do us a favor and send yours in sooner rather than later, because the second that thing is in the mail, the forecast will bump up.
     
  10. Brode

    Brode Well-Known Member

    220
    Oct 27, 2011
    What happened to that guy Matt?
     
  11. seldom seen

    seldom seen Well-Known Member

    Aug 21, 2012
    Matt Johnson works for Hyperflex now I think.
     
  12. scotty

    scotty Well-Known Member

    706
    Aug 26, 2008
    ^^ This. Go to the shop you bought it from, explain that you bought the suit in April and its now fall and the suit is falling apart. That suit is six months old!. The shop should work with you to get it replaced. Don't start trying to fix all that crap yourself. Seriously. Are you really going to try and relaminate the polypro lining to the neoprene? Good luck with that.
     
  13. MDSurfer

    MDSurfer Well-Known Member

    Dec 30, 2006
    Whatever you do, DON'T use Aquaseal! It's the kiss of death to a suit and it WILL void your warranty. Only use regular, and fresh, neoprene glue, and even then use it sparingly. Keep your suit supple, not crusty.
     
  14. Mr.Belmar

    Mr.Belmar Well-Known Member

    Aug 19, 2010
    He must be busy- cause we never hear from him anymore... he would be the guy to help get that suit fixed.
     
  15. Mr.Belmar

    Mr.Belmar Well-Known Member

    Aug 19, 2010
    Personally (sorry matt... ) I don't like the material that those suits are made from. I never owned one- but from checking it out in the shop... it feels cheaper.

    If the inside material is delaminating - there is not anything you can do. I have tried years ago when the suits where not so great. I have tried the glue- heat- ect...the only thing that works is to send it back to the company for them to fix it. or get a new one. Check out seshday.com - they have some great deals on suits. its free to sign up- if you use your iphone you can skip around the sign up..
     
  16. wavehog1

    wavehog1 Well-Known Member

    382
    Sep 20, 2013
    Don't take it back to the shop they're just going to tell you to send it to the company. If the suit is under a year old I don't see you having a problem getting taken care of.

    I'm actually kind of surprised because not only do those companies make good wetsuits but they also are usually built to last. The ones I've owned in the past have really stood the test of time.
     
  17. RIsurfer

    RIsurfer Well-Known Member

    997
    Dec 5, 2012
    hyperflex?
     
  18. Slashdog

    Slashdog Well-Known Member

    May 22, 2012
    Yes. I used the suit last weekend, it's still holding up pretty well.
    It's the Cyclone 2 GBS I believe.
     
  19. peakhunter

    peakhunter Well-Known Member

    81
    Sep 5, 2013
    i hate to say that their wetsuits suck
     
  20. banxsurfer

    banxsurfer Well-Known Member

    97
    Feb 1, 2011
    true true ^^^ Get an XCEL or Oneill and scrap the Hyper after warranty repairs it...few more bucks go a loong way